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Self-cleaning Filter
    To ensure expensive aerodynamic force mechanical devices from dust of harm, less fault and more operation, the device needs to reduce the air inhaled dust concentration and avoid wear, scaling and corrosion inside the equipment caused by dust if we want to minimise the number of downtime and maintenance workload,; so dusting filter should be added at the inlet of aerodynamic force mechanical device. KZCL is the new type air cleaner, self-cleaning air filter.
自洁式过滤器
information
  • Product features
  • parameters
  • Product drawing
  • Ordering

I. General Introduction
  To ensure expensive aerodynamic force mechanical devices from dust of harm, less fault and more operation, the device needs to reduce the air inhaled dust concentration and avoid wear, scaling and corrosion inside the equipment caused by dust if we want to minimise the number of downtime and maintenance workload,; so dusting filter should be added at the inlet of aerodynamic force mechanical device. KZCL is the new type air cleaner, self-cleaning air filter.
This product is a environmental new product, introduced advanced technology from developed countries and improved based on based on the advantage of domestic self-cleaning filter and bag filter, and has reached the leading level domestic & abroad. 
II. Application field (especially applying to the area
with dust content>30mg/m³or sandstorm area.)
  1. Air compression stations of various industries and types, one to more for small
capacity compressors and one to one for a large capacity compressor.
  2. Raw material air compressor of oxygen making works.
  3. Blast-furnace blower of steel plant.
  4. Various capacity gas turbine.
  5. Diesel engine requiring long time operation.
  6. Air supply system of chemical fiber and textile industry.
  7. Central air conditioning system (e.g. computer room), central air conditioning
  control room, film industry, pharmaceutical industry required, food industry, precision
  machinery, electron, semi-conductor, fine chemical industries and so on
  which require high dust content requirements of air.
III.Advantages and Features
  1. After twice-stage filtering, precision is better, friction loss is less, the service life of high efficiency filter increases from the original 1.5 years to 2 years currently, it can reduce about one quarter lower operating expense.
  2. The panel framed pre-filter of the first filtering can prevent rain, snow and sand into high efficiency filter cartridge. It can be washed and used repeatedly. The effect is obvious, about 30% efficiency. The weight ratio is about 50%.
  3. High precision and moisture resistance filtering material.
  4. Reasonable outlet pipe design, without any bends, saving friction loss 20-30pa compared to filter with elbow.
  5. Imported pulse solenoid valve ,specially for dust removing, the service time is more than 1 million times.
  6. Filter element uses South Korea or America paper, electrical protection level is 2P54, under safety negative pressure is -5kpa.
  7. The small one (1000m³/min) is an independent entire structure, the big one is model block structure. We can also design and produce non-standard product as customers’ demand, satisfy customers’ requirement on any capacity or special space shape.

IV. Structure & Operating Principle
  1. Panel framed pre-filter
  2. High efficiency filter cartridge
  3. Venturi
  4. Impulse valve
  5. Blowing-back pipe
  6. Nozzle
  7. Intelligent dispatcher
  8. Clean air room
  9. Outlet pipe

 

    
 


1. Self-cleaning process
  As small particle dust is adsorbed to high efficiency filter cartridge, intelligent dispatcher conducts impulse valve to self-clean to blow back into high efficiency cartridge, and the surface dust will be blown away, to finish self-cleaning process.
2. Dedusting process
  After the air with dust passes the first stage filtering, large particle dust removed by natural deposition, small particles adsorbed on surface of high efficiency filter cartridge removed by blowing-back self-cleaning. If the dust accumulated to a certain amount, it needs to be washed by manual, replaced with clean water. Generally, washing cycle is half a year.
3. Self-cleaning Process
  Suction effect of high density dusty aerodynamic force mechanical devices from plant, sucks air from atmosphere flowing into panel framed pre-filter as the first grade filtering, then into high efficiency filter cartridge as the second filtering. Because of inertia, spread, collision, contact and etc condensation effect, dust is absorbed on high efficiency cartridge, clean air through venturis into clean air room, absorbed by aerodynamic force mechanical devices from outlet pipe to get high efficiency filtering effect.

Model HX-ZCL

120

180

200

240

300

360

480

600

640

720

840

960

1200

1320

Capacity m³/min

120

180

200

240

300

360

480

600

640

720

840

960

1200

1320

Structure type

Single

working pressure

~40℃    +45℃  

Filtration

1um  99.99%

Initial resistance

<150Pa

Normal operation of the pressure loss

150~650Pa

Blowback Pressure

0.4~0.7MPa

Blowback Air Consumption

≤0.2m³/min

Power consumption

≤200W

Anti-blowing inlet diameter

2″

Air outlet diameter

0.5

0.6

0.65

0.7

0.8

1

1

1

1

1.25

1.25

1.25

1.25

1.25

Self-cleaning mode

Program control、Pressure control、Manual control

Electronic control system

omron+Xinjian  LED  Remote signal  AC220V  50HZ

Cartridge life

3 Years

Noise

60dBA

Dimensions

Long(M)

1.6

2.5

2.5

3

2.5

3

3

3

3

3

3

4

5

5.5

Width(M)

1.3

1.3

1.3

1.3

1.75

1.75

2.3

2.3

3.3

3.3

3.3

3.3

3.3

3.25

High(M)

3

3

3

3.2

3.3

3.3

3.6

3.6

3.6

3.6

3.6

3.6

3.6

3.6

Weight(T)

1

1.3

1.5

2

2.5

3

3.5

5

6

6.5

7

7.5

8.5

10

 

Model HX-ZCL

1440

1920

2400

2880

3360

3600

3840

4200

4800

5760

6240

6720

7200

7680

Capacitym³/min

1440

1920

2400

2880

3360

3600

3840

4200

4800

5760

6240

6720

7200

7680

Structure type

Single

Double

Working pressure

~40℃    +45℃  

Filtration

1um  99.99%

Initial resistance

<150Pa

Normal operation of the pressure loss

150~650Pa

Blowback Pressure

0.4~0.7MPa

Blowback Air Consumption

≤0.2m³/min

Power consumption

≤200W

≤400W

≤600W

≤800W

≤1000W

Anti-blowing inlet diameter

2″

Air outlet diameter

1.5

2

2.25

2.25

2.8

2.8

2.8

2x2.0

2x2.25

2x2.25

2x2.8

2x2.8

2x2.8

2x2.8

Self-cleaning mode

Program control、Pressure control、Manual control

Electronic control system

omron+Xinjian  LED  Remote signal  AC220V  50HZ

Cartridge life

3 Years

Noise

60dBA

Dimensions

Long(M)

6

8

10

12

14

7.5

8

5

5.5

6.5

7

7.5

8

8.5

Width(M)

3.3

3.25

3.25

3.25

3.25

3.25

3.25

7.5

7.5

7.5

7.5

7.5

7.5

7.5

High(M)

3.8

4

4.5

4.5

4.8

7.1

7.1

7.1

7.1

7.1

7.1

7.1

7.1

7.1

Weight(T)

11

15

21

25

29

30

31

34

38

46

50

54

58

61

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